Horizontal HAL

  • Significant cost reductions in chemistry, solder and labour
  • Increased capacity – typical throughput of 2000 boards per shift
  • Increased uptime Production availability in all 3 shifts
  • Less error-prone due to improved quality and technology, among other things
  • Convection preheating reduces thermal shock and flux pick-up
  • Improved surface flatness, excellent solder distribution and a clean, shiny finish
  • Computerised process control for high reliability and product consistency
  • Reduced environmental impact

Quality & experience

Alchemy, designed and manufactured by Cemco, has proven to be the solder coater of choice for many of the world’s leading PCB manufacturers and assemblers. Alchemy systems are capable of

  • improved surface flatness
  • excellent solder distribution
  • a clean, shiny surface and
  • fewer defects.

The Alchemy D-Type

The ‘D-Type’ was developed specifically for companies with low to medium capacity. However, it is an ideal option for existing Alchemy or other leveller users where additional capacity is required for high quality products and floor space is limited. The system can be installed either in a straight line or in a U-shape. Alchemy’s patented design utilises computerised automation that allows precise adjustments via a touch screen. Preset process limits are continuously monitored and controlled. Levelling speeds of up to 30 metres per minute result in reduced soldering contact time and a thinner intermetallic layer.

Although the Alchemy ‘D-Type’ system is a low-cost system, it is still easily capable of processing more than 1,400 boards per layer, with first-pass yields typically exceeding 97%. A combination of convection hot air preheating and less active chemistry helps to reduce thermal shock and minimise the absorption of organic surface materials. Compared to alternative coatings, an Alchemy system is a cost-effective process.

Accessories and consumables

In addition to the systems, we also offer accessories such as filter systems and consumables.

The filter systems include centrifuges, belt filters, tower filters for 10‘, 20’ and 30’ filter cartridges or bag filters.

The following consumables are available:

  • Filter cartridges,
  • filter bags,
  • filter fleece,
  • masks for solder resist,
  • solder bars and wire,
  • flux and much more.

Service

Consulting – Project Planning – Hardware and Software Development – System Integration – Training – Installation – Process Support – Service Hotline – Maintenance – Service – Spare Parts – Documentation

Gratis Beratung anfordern

Unsere Spezialisten stehen Ihnen gerne bei Beratungen zu den verschiedenen Fertigungsprozessen oder komplette Linienlösungen zur Seite.

Request free consultation

Our specialists will be happy to advise you on the various production processes or complete line solutions.