Functional Units

Belt or Chain Transport
Variable, dual process-specific transport speed
Pneumatic shutters for securing adjacent machines
Automatic transport width adjustment
Adaptable transport rail length and PCB edge support
Extraction nozzle for processing volatile substances
Various mounts available for reading devices

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Product brochure turning station DE

Highlights

Integrated control functions

Thanks to the integrated microcontroller, smart.e.connect modules enable central control, networking, and communication functions, managed through smartControl 4.0.

Accessible user interface

The operation of the smart.e.connect modules is facilitated by smartTouch, a user-friendly graphical interface. It enables comfortable data input and displays status messages.

Flexibility and user-friendliness

The modules offer a variety of different functions that can be integrated depending on the application. This enables a customised solution and increases the flexibility of the application.

Turning Station

Allows for the automatic flipping of printed circuit boards in the line to process both sides (Top/Bottom).

SMEMA Interface and transport height
Three possible operating modes: ‘Invert Once’, ‘Invert Twice’ and ‘Bypass’
Belt transport with automatic width adjustment
smartTouch GUI for intuitive user guidance
Mode selection and width adjustment possible through manual input (touch panel) or automatically via the smartControl line control
LED status display
Optional: Pneumatic shutters at the inlet and outlet

Traverser

Enables an automatic transition from Single-Lane to Dual-Lane, for example, from a Single-Lane dispensing or coating system to a Dual-Lane IR drying section.

SMEMA Interface and transport height
Belt or Chain transport with automatic width adjustment
smartTouch GUI for intuitive user guidance
LED status display
Optional: Pneumatic shutters at the inlet and outlet

Rotation Module

Changes the direction of printed circuit boards in 90° increments (90°, 180°, 270°)

SMEMA Interface and transport height
Vacuum lifting unit for lifting the PCB
Gentle acceleration curves of the rotational movement using a Geneva drive
Typical cycle time per 90°: 16 sec.
Belt transport with automatic width adjustment
smartTouch GUI for intuitive user guidance
Mode selection and width adjustment possible through manual input (touch panel) or automatically via the smartControl line control
LED status display

Reject Module

Allows the removal of defective parts for validation, for example, after an AOI process

Automatic width adjustment
SMEMA Interface and transport height
Allows the processing of good/bad signals (e.g., AOI or ACI) using Extended-SMEMA signals
smartTouch GUI for intuitive user guidance
Inspection intervals and width adjustment possible through manual input (touch panel) or automatically via the smartControl line control
Black or white light LED illumination in cover

LIFO Module

Enables buffering of printed circuit boards within a production line

SMEMA Interface and transport height
Belt transport with automatic width adjustment.
smartTouch GUI for intuitive user guidance
Pitch and width adjustment possible – through manual input (touch panel) or automatically via the smartControl line control.
LED status display

FAQ

What types of functional modules are available at smartTec?

At smartTec, there are already a variety of functional modules available, including turning stations, traversers, rotation modules, and reject modules. Additional modules are also in development, such as the LIFO module, which allows for buffering of printed circuit boards within a production line.

What is meant by a turning station?

A turning station is a functional module used to change the orientation of components or products. It allows a component or product to be rotated or flipped to prepare it for the next processing step. Turning stations are particularly useful when specific processes or machines require a specific orientation.

What is a traverser?

A traverser is a functional module used for the transportation of components or products from one position to another. It moves along a defined path and can shuttle components between different processing stations or machines. The traverser ensures smooth material flow and optimizes the production process by reducing the time for manual transportation.

What is a rotation module?

A rotation module is a functional module specifically designed to rotate components or products around their axis. It allows for changing the orientation of printed circuit boards in 90° increments (90°, 180°, 270°). Rotation modules contribute to improving quality and accuracy in manufacturing.

What is a reject module?

A reject module is a functional module used for the detection and sorting of faulty or unusable components or products. It conducts an inspection and directs the defective units to a separate output or reject station. Reject modules allow for quick identification and removal of defective parts, thereby enhancing product quality and efficiency in manufacturing.

How do functional modules contribute to efficiency and quality in electronics and semiconductor manufacturing?

Functional modules play a crucial role in improving efficiency and quality in electronics and semiconductor manufacturing. They automate processes, enable precise control and monitoring, reduce human errors, and facilitate rapid identification of faults or defects.