In addition to the sophisticated software, the system is characterised above all by its innovative hardware. The high-resolution autofocus camera with a very large „field of view“ captures the entire reel and enabling even the smallest barcodes to be read in a very large inspection area.
The reel thickness can be recorded using a height sensor, which is important for the subsequent storage of the materials. A prerequisite for the fully automated labelling of the reels with a unique ID is the unique AI software, which recognises the webs and free areas for the optimal placement of the uniqe real/part-codes.
The camera, height sensor and printer can be integrated into a cell in which then are recording of the component reels and comparing this with the ERP system; the printing and placement of the unique ID are carried out automatically and placed in an optimised manner. In conjunction with the smartLoad and the Pike trolleys, up to 120 reels can be loaded and unloaded automatically. An integrated X-ray component counter can record the actual stock levels if required.
A unique feature is the automatic scanning of each individual reel and the barcode and plain text information on it by camera. This enables complete documentation and evaluation of all real and part data.
The autofocus camera with height sensor, label printer and applicator can be easily integrated into an inline production cell. In conjunction with the smartLoader, up to 120 rolls can be automatically loaded, recorded, labelled and unloaded onto piketrolleys. The integration of an X-ray component counter allows you to keep track of your actual stocks at all times.
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