Omni Inserter – Odd Form

Four independent insertion heads with standard active clinch
Standard, high-force, and programmable profile insertion modes with force monitoring
Four upward-facing cameras using AI and AOI vision algorithms
Best-fit insertion algorithm
CAD data import for program creation
Independently programmable pick-and-place sequences
Portfolio consisting of radial, axial, tube, tray, and reel feeders with standard tools
On-the-fly replenishment
Board shuffle mode

Datasheet - Omni Inserter

Value in every insertion!

The recently introduced Omni Inserter by Universal, showcased first at Productronica 2023, brings numerous advantages. It offers a cost-effective intelligent solution, user-friendliness, and simplification for back-end automation in electronics assembly.

Utilizing a linear motor positioning system and a variety of intelligent features, the Omni Inserter ensures precise, rapid insertion of axial, radial, and other irregular components. It supports various feeder types and features an active clinch and controlled insertion force.

Moreover, the Omni Inserter delivers single-process efficiency to complement multi-process cells, maximizing line utilization with minimal footprint.

The advantages of the Omni Inserter

Highest component placement quality: Monitoring of component placement force ensures consistent and high-quality placements.

Highest placement accuracy: The Best-Fit algorithm compensates for PCB positioning and component pin variations, increasing the placement rate to >99.5%.

Fast component placement speed: Components are checked and positioned simultaneously for placement, reducing cycle time.

Low scrap rate: AI and AOI algorithms reduce background noise, improve pin positioning, and reduce the scrap rate to <1%.

Fast NPI process: Offline programming optimizes the sequence of placement heads and feeders, expediting the NPI process.

Support for a variety of components: A complete range of reliable feeder solutions enables the accommodation of various components and packages.